Adyaha ways Pvt Ltd

ADYAHA WAYS® specializes in end-to-end engineering solutions for electrical motor design, development, analysis From Concept to Prototype and From Prototype to Production.

Adyaha Ways Pvt. Ltd. provides complete electric motor design, development, analysis, prototyping, testing, optimization and production engineering for Aerospace, Defence, Precision, Industrial, Marine, Energy and Special-Purpose applications. We design custom electric machines from scratch around the actual application requirements — from electromagnetic architecture and mechanical configuration to thermal performance, precision, reliability, prototype development and production readiness.

ENGINEERED FOR DEMANDING APPLICATIONS

★ Precision Motors: High-accuracy and high-repeatability motors for precision positioning, actuation, instrumentation and motion-control systems.

★ Aerospace Motors:Compact, lightweight, high-performance motors engineered for demanding aerospace mechanisms and systems.

★ Defence Motors:Special-purpose, high-reliability motor systems for defence, actuation, positioning and mission-critical applications.

★ Industrial Motors:High-efficiency and application-specific motors for fans, pumps, compressors, machinery and industrial automation.

★ Special-Purpose Motors:Custom motor architectures where standard commercial motors cannot meet the required performance, dimensions or operating conditions.

★ OUR ELECTRIC MOTOR TECHNOLOGIES:We design and develop a broad range of radial-flux, axial-flux, permanent-magnet, induction, synchronous, reluctance and special electric machines.

Current Motor We Worked, but not Limited

BLDC MOTOR	PMSM MOTORS	AXIAL FLUX MOTORS	STEPPER MOTORS	INDUCTION MOTORS	SYNCHRONOUS MOTORS	RELUCTANCE MOTORS	SYNCHRONOUS MOTORS	RELUCTANCE MOTORS
✔ Sensor and sensorless BLDC	✔ PMSM	✔ Axial Flux BLDC	✔ Permanent Magnet Stepper	✔ Single-phase	✔ Permanent Magnet Synchronous	✔ Switched Reluctance Motors	✔ Servo Motors	✔ Brake Motors
✔ High-efficiency BLDC	✔ IPMSM	✔ Axial Flux PMSM	✔ Variable Reluctance Stepper	✔ Three-phase	✔ Wound-field Synchronous	✔ Synchronous Reluctance Motors	✔ Torque Motors	✔ Brushed DC Motors
✔ High-speed BLDC	✔ SPMSM	✔ Permanent Magnet Axial Flux	✔ bi-Polar, Uni-Polar, Hybrid Stepper	✔ Squirrel-cage	✔ Line-Start Permanent Magnet	✔ Variable Reluctance Motors	✔ Direct-Drive Motors	✔ Geared Motors
✔ High-torque BLDC	✔ High-speed PMSM	✔ Single-rotor / single-stator	✔ 1,2,3,4-Phase	✔ High-efficiency	✔ Synchronous Reluctance	✔ High-speed reluctance machines	✔ Precision BLDC	✔ Actuator Motors
✔ Precision BLDC	✔ High-torque-density PMSM	✔ Dual-rotor / single-stator	✔ Multi-phase	✔ High-starting-torque	✔ High-efficiency synchronous machines	✔ Magnet-free motor architectures	✔ Precision PMSM	✔ Multi-phase Motors
✔ Application-specific BLDC	✔ Servo PMSM	✔ Dual-stator architectures	✔ Dual-coil	✔ High-speed	✔ High-speed synchronous machines	-	✔ Low-cogging motors	✔ Dual-winding Motors
-	✔ Direct-drive PMSM	✔ High torque-density designs	✔ Precision Stepper angle less than or equal to 0.25 ⁰	✔ Continuous-duty	-	-	✔ Low-ripple motors	✔ Redundant motor configurations
-	-	✔ High power-density designs	✔ High-torque Stepper	✔ Special-purpose	-	-	✔ High-resolution positioning motors	✔ High-speed motors
-	-	-	-	-	-	-	-	✔ High-torque motors
✔ Custom special-purpose motors	✔ Custom special-purpose motors	✔ Custom special-purpose motors	✔ Custom special-purpose motors	✔ Custom special-purpose motors	✔ Custom special-purpose motors	✔ Custom special-purpose motors	✔ Custom special-purpose motors	✔ Custom special-purpose motors

PRECISION MOTOR ENGINEERING

Designed for Accuracy | Built for Repeatability

Precision motor development requires more than achieving rated torque and speed.

We engineer the complete motion system considering:

Applications include:

• Precision actuators

• Positioning mechanisms

• Gimbals

• Robotics

• Optical systems

• Instrumentation

• Antenna positioning

• EO/IR systems

• Guidance mechanisms

• Motion-control systems

AEROSPACE & DEFENCE MOTOR ENGINEERING

High-Reliability Electric Machines for Mission-Critical Systems

We develop custom motors and electro-mechanical drive systems for demanding Aerospace and Defence applications.

Our engineering approach considers:

Performance + Precision + Weight + Envelope + Thermal Performance + Reliability + Life + Environmental Conditions

Applications

• Aerospace actuators

• Defence actuators

• Flight-control mechanisms

• Payload mechanisms

• Door and hatch mechanisms

• Valve actuation

• Gimbal systems • Antenna positioning

• Radar mechanisms

• EO/IR mechanisms

• Guidance and control systems

• UAV systems

• Naval systems

• Special-purpose defence equipment

Typical Configurations

Motor

Motor + Resolver

Motor + Gearbox

Motor + Resolver + Gearbox

Motor + Actuator

Motor + Gearbox + Resolver + Actuator

RESOLVER DESIGN & DEVELOPMENT

Precision Angular Feedback for Motor & Actuation Systems

Resolvers are an integral part of our precision motor and aerospace/defence engineering capability.

We support resolver design, electromagnetic analysis, mechanical integration, prototype development and testing.

Resolver Engineering

• Brushless resolvers

• Precision resolvers

• Resolver transmitters

• Motor-integrated resolvers

• Compact resolvers

• Aerospace/defence resolver systems

• Resolver-based position feedback

Design & Analysis

• Rotor and stator design

• Winding design

• Excitation winding

• Sine winding

• Cosine winding

• Magnetic circuit

• Air-gap optimization

• Transformation ratio

• Phase accuracy

• Position accuracy

• Harmonic analysis

• Temperature effects

• Mechanical alignment

• Rotor eccentricity

• Shaft and bearing runout

MOTOR + RESOLVER + ACTUATOR ENGINEERING

Complete Electro-Mechanical System Development

For precision and aerospace/defence applications, the motor cannot always be designed independently.

We engineer the complete system:

MOTOR → GEARBOX → RESOLVER → ACTUATOR → LOAD

Engineering can include:

• Motor sizing

• Torque-speed analysis

• Gear ratio

• Gear loading

• Backlash

• Shaft design

• Bearing selection

• Resolver integration

• Position accuracy

• Actuator torque

• Mechanical efficiency

• Dynamic response

• Thermal performance

• Structural integrity

MULTI-PHYSICS MOTOR ENGINEERING

Electromagnetic + Thermal + Structural + CFD + Rotor Dynamics

We use multi-physics engineering to validate the motor before prototype realization.

Electromagnetic : Flux, saturation, torque, losses, back EMF and efficiency.

Thermal : Winding, stator, rotor, bearing and housing temperatures.

Structural : Stress, deformation, shaft integrity and mechanical loads.

CFD : Airflow, heat transfer and cooling-system performance.

Rotor Dynamics : Natural frequency, critical speed, imbalance and vibration.

Reliability Engineering : Life, thermal margins, mechanical margins and failure mechanisms.

MOTOR REVERSE ENGINEERING & PERFORMANCE IMPROVEMENT

Existing Motor, Better Engineering.

We can evaluate an existing motor and develop an improved design.

Development Process

Existing Motor → Measurement → Engineering Analysis → Simulation → Redesign → Prototype → Testing → Validation

MOTOR PROTOTYPE DEVELOPMENT

From Digital Design to Physical Hardware

We support prototype realization of the designed motor.

Prototype Capabilities

• Stator and rotor

• Electrical steel laminations

• Shafts

• Housings

• Bearings

• Gears

• Permanent magnets

• Windings

• Insulation systems

• Resolver components

• Mechanical assemblies

• 3D-printed development components

• Special-purpose components

We coordinate appropriate CNC, VMC, EDM, winding, balancing, fabrication and specialized manufacturing processes through suitable manufacturing resources.

MOTOR TESTING & VALIDATION

Engineering Validation Before Production

Testing can cover electrical, mechanical, thermal and application-level performance.

Electrical Testing

• Winding resistance

• Insulation resistance

• Hi-pot

• Current

• Voltage

• Back EMF

• No-load performance

Performance Testing

• Torque

• Speed

• Torque-speed characteristics

• Efficiency

• Power

• Power factor

• Starting performance

• Overload performance

Thermal Testing

• Temperature rise

• Winding temperature

• Rotor temperature

• Bearing temperature

• Thermal endurance

Mechanical & Precision Testing

• Vibration

• Noise

• Shaft runout

• Rotor balancing

• Endurance

• Position accuracy

• Repeatability

• Torque ripple

• Cogging torque

Resolver Testing

• Excitation

• Sine output

• Cosine output

• Transformation ratio

• Phase relationship

• Position accuracy

• Linearity

• Harmonic content

• Temperature performance

Supports in EMI/EMC & Environmental Tests as per Defence Level

• All EMI/EMC Test

• All Environmental Test

FROM SCRATCH TO PRODUCTION

One Engineering Workflow. One Development Partner.

01 — REQUIREMENT: Application, torque, speed, power, voltage, current, duty cycle, envelope, weight, environment and life.

02 — CONCEPT: Motor topology, electromagnetic architecture, winding, materials and cooling.

03 — DESIGN: Complete electromagnetic, mechanical and thermal design.

04 — SIMULATION: Electromagnetic, thermal, structural, CFD and rotor-dynamic validation.

05 — PROTOTYPE: Manufacturing, winding, assembly and integration.

06 — TEST: Electrical, performance, thermal, mechanical and application testing.

07 — OPTIMIZE:Simulation-to-test correlation and design refinement.

08 — PRODUCTION: DFM, drawings, BOM, tolerances, process engineering, inspection and production support.

PRODUCTION-READY MOTOR ENGINEERING

We help transform a validated prototype into a manufacturable and repeatable product.

Production Engineering Includes

• Design for Manufacturing

• Design for Assembly

• Detailed manufacturing drawings

• 3D CAD

• BOM

• Material specifications

• Tolerances

• Fits and clearances

• Winding specifications

• Assembly procedures

• Inspection requirements

• Test procedures

• Quality checkpoints

• Vendor manufacturing support

• Production troubleshooting

• Cost optimization

• Prototype-to-production transition

Why ADYAHA WAYS ?

COMPLETE MOTOR DEVELOPMENT : From initial requirement to production-ready engineering.

CUSTOM MOTOR DESIGN : Motors designed around the application—not limited to catalogue configurations.

MULTI-PHYSICS ENGINEERING : Electromagnetic, thermal, structural, CFD and mechanical analysis in one development workflow.

PRECISION ENGINEERING : Motor, resolver, gearbox and actuator integration for demanding positioning systems.

AEROSPACE & DEFENCE CAPABILITY : Engineering approach suited to specialized, high-reliability and mission-critical applications.

PROTOTYPE TO PRODUCTION : We support the complete transition from engineering concept to physical prototype and production engineering.

BUILD THE MOTOR YOU ACTUALLY NEED

Don't compromise with a standard motor when the application demands a custom solution.

Tell us your torque, speed, power, voltage, dimensions and application requirements.

We can help you:

✔ Design a new motor

✔ Improve an existing motor

✔ Reverse engineer a motor

✔ Develop a precision motor

✔ Develop an aerospace/defence motor

✔ Develop a resolver

✔ Develop a motor + resolver assembly

✔ Develop a motor + gearbox + actuator

✔ Build and test a prototype

✔ Optimize efficiency and performance

✔ Prepare the design for production

ADYAHA WAYS PVT. LTD.

Advanced Electric Motor & Electromechanical Engineering

MOTOR DESIGN • RESOLVER DESIGN • ANALYSIS • PROTOTYPING • TESTING • OPTIMIZATION • PRODUCTION

Electric Motor Design & Development

ADYAHA WAYS® specializes in end-to-end engineering solutions for electrical motor design, development, analysis From Concept to Prototype and From Prototype to Production.

Current Motor We Worked, but not Limited

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